Shantou Preferred Calendered Copper Foil Processing
With electrolytic copper or wire return material of equal purity as raw material, it is dissolved in the solution containing copper sulfate. Electrolysis is carried out in an electrolytic cell with insoluble material as anode and cathode roller immersed in copper sulfate electrolyte at constant speed as cathode. Copper in the solution is deposited on the surface of cathode roller to form copper foil. The thickness is controlled by cathode current density and cathode roller speed. After the roller rotates out of the liquid level, it is continuously stripped from the cathode roll, washed, dried and rolled to generate the original foil.
Shantou Preferred Calendered Copper Foil Processing
The electrolyte contains oil, paint, grease, sediment and other contaminants attached to the surface of copper foil. After being squeezed by the squeezing (water) roller, the contaminants are squeezed flat, some contaminants attach to it, and some contaminants attach to the guide roller. Because the dirt is squeezed up during the operation, the dirt has a head and a tail, and has a direction.
Shantou Preferred Calendered Copper Foil Processing
Copper foil is not a traditional metal copper product. It combines design concepts such as composite material and nano material technology, and different internal microstructures, resulting in different properties from traditional pure copper. The application of copper foil mainly focuses on the characteristics of conduction, heat conduction and electromagnetic wave shielding.
Shantou Preferred Calendered Copper Foil Processing
Foil making material requirements: the thinner the thickness is, the higher the quality grade is, and the lower the impurity content in the electrolyte is required. In order to ensure the quality, the purity of copper must be greater than 99.9%.
Shantou Preferred Calendered Copper Foil Processing
Surface passivation: chromate (or chromate and zinc salt) solution is used for surface passivation (i.e. anti oxidation treatment) after the barrier layer is plated to form a complex film with chromium (or chromium zinc) as the main body on the surface, so that the copper foil will not be oxidized and discolored due to direct contact with air, and at the same time, the heat resistance of the copper foil is improved (higher zinc content, better heat resistance), The storage period of copper foil can reach 3 months.
Shantou Preferred Calendered Copper Foil Processing
Small dirt, small exclamation mark. During the production of raw foil, the hair side is upward, and the dirt in liquid and air all fall on the hair side, which is printed on the smooth side after rolling. The reason is that the stains on the cathode roll are not dried. The surface temperature of the cathode roll is only 50 degrees, and the air temperature in the workshop is generally about 25 degrees. The surface hairiness is very good. The dirt itself has water, and the drying time is only 2-3 minutes. Therefore, the dirt on the copper foil cannot be completely dried.
